8Stock WMS -
Table of Contents
8Stock WMS - warehouse inventory

Conquer the Chaos: Best Practices for Stellar Inventory Control in 2024

Inventory control. It might not sound glamorous, but for businesses of all sizes, it’s the silent hero behind smooth operations and happy customers. Inefficient inventory management can lead to stockouts, lost sales, wasted storage space, and unhappy customers.

In this article, we’ll share the best practices gleaned from industry experts and years of experience to help you take your inventory control from good to great.

8Stock WMS - inventory management

Understanding Your Inventory

  • Classification is Key: Group your inventory based on factors like demand (high, medium, low), value (high, medium, low), and lead time (how long it takes to get new stock). This helps prioritize efforts and resources.
  • The 80/20 Rule: According to experts like Pareto, roughly 80% of your sales will likely come from 20% of your inventory. Focus on meticulously tracking and managing these high-demand items.
  • Embrace Technology: Consider investing in inventory management software. It streamlines processes, reduces errors, and provides valuable data for informed decisions.

Optimizing Inventory Levels

  • The Power of Forecasting: Utilize sales data and industry trends to predict future demand. This helps you avoid understocking (lost sales) and overstocking (wasted space, tied-up capital).
  • ABC Analysis: This method classifies inventory based on cost and annual usage. Focus on managing A items (high cost, high usage) closely, while B and C items (lower cost/usage) can have less stringent controls.
  • The Art of Minimum Order Quantity (MOQ): Determine the minimum amount you need to order from a supplier to achieve the best price or avoid stockouts. Finding the sweet spot can save money and maintain smooth operations.

Streamlining Inventory Management Processes

  • Embrace Cycle Counting: Move beyond the annual inventory count. Cycle counting focuses on counting smaller portions of your inventory regularly, leading to more accurate data and reduced risk of errors.
  • First-In, First-Out (FIFO) vs. Last-In, First-Out (LIFO): Choose an inventory costing method (FIFO or LIFO) that aligns with your business and tax strategy. FIFO ensures older products are sold first, reducing spoilage risk.
  • Warehouse Organization is King: A well-organized warehouse with clear labeling and logical product placement minimizes picking and fulfillment times, boosting efficiency.

Leveraging Technology

  • Barcode Scanners and RFID Tags: Investing in barcode scanners or RFID technology can automate data collection, significantly improve accuracy, and streamline inventory tracking.
  • Inventory Management Software: Explore software solutions that integrate with your existing systems. They can automate tasks, generate reports, and provide valuable insights for better decision-making.
  • Embrace Cloud-Based Solutions: Cloud-based inventory management software offers scalability, accessibility, and real-time data for better informed decisions on the go.

Building Strong Supplier Relationships

  • Communication is Key: Maintain open communication with suppliers regarding lead times, minimum order quantities, and potential disruptions.
  • Negotiate Favorable Terms: Negotiate contracts with suppliers that offer clear terms, competitive pricing, and reliable delivery commitments.
  • Multiple Sourcing: Consider sourcing critical materials from multiple suppliers to mitigate risks associated with dependence on a single source.

Continuous Improvement

  • Regularly Review and Refine: Inventory control is an ongoing process. Regularly analyze data and adapt your strategies based on changing sales trends, supplier performance, and industry developments.
  • Invest in Employee Training: Train your staff on proper inventory management procedures, including cycle counting, warehouse organization, and using technology effectively.
  • Embrace Continuous Learning: The world of inventory control is constantly evolving. Stay updated on industry best practices and new technologies to optimize your systems.


Effective inventory control is the backbone of a successful business. By implementing these best practices and tailoring them to your specific needs, you can reduce costs, improve efficiency, and enhance customer satisfaction. Remember, inventory control is a journey, not a destination. By continuously monitoring, analyzing, and adapting your strategies, you can ensure your inventory management remains stellar.

Additional Tips:

  • Conduct regular inventory audits to identify discrepancies and prevent shrinkage (loss due to theft, damage, etc.).
  • Explore vendor-managed inventory (VMI) programs where suppliers manage your inventory levels.
  • Consider dropshipping for low-demand items to reduce carrying costs and storage space requirements.

Ready to Take Control?

For many businesses, navigating the complexities of inventory control can be daunting. 8Stock can help. We offer a suite of inventory management solutions designed to streamline your operations, optimize stock levels, and boost your bottom line.

Whether you’re a small startup or a large enterprise, we have the tools and expertise to help you achieve inventory control excellence. Contact us today to learn more about how we can help your business thrive. Request for a demo today!

Open chat
Scan the code
Hello 👋
How can we help you?